Ugly Face PCB on PCBWay

I designed this PCB for Tim Escobedo’s Ugly Face and had it manufactured at PCBWay. I used Eagle PCB to design the board. The process was not hard with a little research.

I started by finding the PCBWay Eagle DRU file. This tells design rules that PCBWay will accept. This includes the minimum trace size and space between traces. I found .dru file here.

Next I designed my board. I used the auto-router to create a two sided board. Before running the auto-router I loaded the PCBWay Eagle dru.

Next I needed to export Gerber files that PCBWay requires. I’m using Eagle v9. I found a post here with instructions on how to do this. It’s about three steps. Not hard to.

From there I uploaded my files, waited for them to process and placed my order.

The cost was $5 for 10 boards which was very cheap shipping from China was more expensive. They offer several shipping options that range from $12 USPS to $20 DHL. Using DHL the cost was $25 for 10 boards (I received 11) which is $2.5 per board. Not a bad price.

The boards were great quality. The first run came out perfect. Usually the mistakes are my fault. I was on my game and got everything right the first try with this one!

I built this up with red powder coat box from Tayda and some knobs from LoveMySwitches. PCBWay offers several color options, I chose red for this build. With the red enclosure and knobs I had a theme going. So I went with this red 3PDT Switch from LoveMySwitches.

I milled the enclosure on the desktop mill.

Milling an enclosure with the OtherMill

From there I drilled, wired and assembled the complete box and everything work on the first try! I love it when that happens!

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